Every day, companies that provide metal machining services deal with challenges. One of those is the rising cost of metals. Delayed production caused by not receiving materials on time is another challenge CNC metal machining companies face.
The best companies that offer aluminum CNC services work hard to achieve specific goals. For instance, they strive to always produce stellar products. In addition, they want to keep prices competitive. However, despite the best intentions, these companies still face a range of potential problems, including material damage and tool deformation.
Here are some great ways to avoid damaging material for any fabrication manufacturer that uses an aluminum CNC cutting machine.
Don’t Hit the Cutters
During the process of CNC metal machining, a fabricator uses various tools depending on the task. For instance, industrial cutters are used to quickly make clean cuts in the material. However, problems occur if this tool hits the material while removing a large portion of it. That includes the cutters creating high vibration, which in turn, damages the material.
To prevent this, the fabricator that operates an aluminum CNC cutting machine needs to do the following:
- Select the appropriate tool diameter.
- Choose the appropriate machine method.
- Select the correct safety height so the cutters won’t hit the clamping while lifting the tool.
Use Cutters with the Right Amount of Force
Companies that provide aluminum CNC services also need to prevent the cutters from bouncing. Usually, this happens due to the excessive force that the cutters receive. That force then creates vibrations, which wears down the blade. Here are some viable solutions.
- Select the appropriate tool diameter. To prevent the cutters from bouncing, a fabricator should work with a tool that has a larger diameter than its length. Choosing an aluminum CNC cutting machine with a length that’s greater than its diameter speeds up deformation.
- Choose the right tool length. For this, a fabricator needs to make sure the cutters are shorter than the diameter.
- Use the appropriate force. Keep in mind that the force on the cutters is proportional to their deformation. Although fabricators can’t eliminate the force, they can reduce it. Doing that prevents the cutters from bouncing and, therefore, damaging the workpiece material.
Closely Monitor the Tool Path
Overcutting is another common way that CNC metal machining can damage workpiece material. Not only does that lead to waste, but it also results in damage. The best way that a fabricator can avoid overcutting is to carefully watch the path of the tool.
Trust Only Experts at Aluminum CNC Machining
At Promark Tool and Manufacturing, we have incredibly skilled fabricators. Whether a customer hires us for aluminum CNC services or to create a product using a different material, we guarantee a positive outcome. In addition to taking the appropriate steps as outlined, we properly maintain every aluminum CNC cutting machine. That consists of sharpening and running the tool dry to prevent the die from wearing out prematurely.
The combination of our expertise when performing CNC metal machining services and cutting-edge machines makes all the difference. Contact us today for additional information.